Converting Excellence supplies the highest quality rotary dies to the cardboard packaging industry, always competitively priced. They are uniquely designed, and have intricate features for tool and gap setting; ask us for the details! The typical product offering ranges from rotary die cutting, creasing, punching and embossing tools. Converting Excellence´s rotary cutting dies are either segmented or solid, dependent on the carton design, tool width, the lifetime needed and your budget. Premium quality segmented tools for continuous record-breaking production or “value” solid tools for start-up quantities, trials and short runs.
We use identical materials as European competition for our tool and segment manufacture with PM steel (Powder Metallurgy), the same bearings in assembly and we apply the same PVD & DLC coatings to further improve the lifetime of our tooling. Converting Excellence´s rotary tools can be supplied with adaptation parts (bearing blocks or tool frames) that are fully compatible with Bobst, ATN, Cerutti or Komori printing presses. Converting Excellence´s bearing blocks for Bobst gravure and flexo presses can be supplied with normal “mushrooms” for levelling or a special system offering even higher stability; ask us for the details!
We build stripping units for liquid packaging, horizontal and complete vertical embossing units compatible with Wetzel and Bobst embossing units. For extra peace-of-mind, we can supply in-line flap-breaking equipment, spare parts & spare segments for Converting Excellence´s rotary die cutting tools (PVD & DLC coated, if required).
Our high speed rotary die-cutting tools typically run on Bobst, ATN, Cerutti, Komori, BHS and Gallus printing presses.
Creasing cylinders for tobacco, liquid, fast-food and general packaging.
We make punching dies for Gallus, Uteco and other liquid packaging presses.
Our standard solid embossing tools are mainly used in tobacco packaging.
We make our own Bobst and ATN bearing blocks, with the highest precision possible, enabling high speed running and long lifetimes. The roundness, dimensions and tolerances are measured by Leitz laser equipment.
Our tools frames are often made for Komori printing presses, but we also make frames for Wetzel units.
You can optimise your press up-time. We make frames to set-up your tooling off-line. This is a unit for ATN presses
Our stripping units are used in liquid packaging lines.
We design & build flap-breakers typically used for production of tobacco packaging:
Flap-breaker in press:
Need to integrate an extra embossing unit into your existing printing press? Check our horizontal and vertical embossing units! Compatible with Bobst and Wetzel units.
Of course our tools come with spare parts, such as stripping pins, stripping fingers and spare segments.
We have mastered the production of arched bottom segments, used in liquid packaging for quick change-over:
Stripping pins – custom made to your design – in all sorts.
Special embossing tools
Embossing rollers, especially designed for running aluminum foil with metal or woolen counter roller
Embossing roller for PVC & PU artificial leather products
Roller to emboss PVC car leather
PVC sheets can be embossed with our special rollers:
High quality and intricate design wallpapers are embossed with our embossing rollers:
Complex and delicate designs can be embossed, as rollers can be hand engraved: