Reconditioning - repairing - resharpening - re-segmenting
cutting & punching tools

Your Full-Service Partner for Packaging Solutions

From initial design to final production testing, we provide a comprehensive range of services. Our commitment to customer satisfaction extends beyond the sale, with convenient after-sales support for spare parts, segments, and punches. We offer warranties on our tools, parts, and repair services. To minimise costs, we prioritise tool modification and re-segmentation over complete replacements, even for tools manufactured by our competitors. Trust Converting Excellence and Yuncheng to deliver reliable, efficient, and cost-effective packaging solutions.

Joint design. Experienced engineering team

Collaborative Tool Design and Manufacturing

Our experienced engineering team at Converting Excellence, in collaboration with Yuncheng, works closely with you to design and develop customised tooling and equipment tailored to your specific needs. We incorporate your unique specifications into the design process and involve you in reviewing and approving the drawings before production commences. We welcome you to visit our fit-for-purpose and efficient manufacturing facility in Guan, near Beijing, to witness firsthand the quality and precision of our production processes.

Inspection & dispatch 

Quality Assurance and Efficient Delivery

Yuncheng’s skilled technicians meticulously inspect each tool to ensure it meets the highest quality standards. Before shipment, we can provide samples for your approval to guarantee satisfaction. To expedite delivery, we typically utilise air freight. However, we also offer cost-effective options like train or sea freight to accommodate your specific needs. By managing the entire logistics process, we maintain control and ensure timely delivery of your tools.

 

Joint installation on site 

Expert Installation and Training

Yuncheng’s skilled field technicians ensure seamless installation and commissioning of your new tools within your production environment. We provide comprehensive training to your operators, empowering them to use our equipment safely and efficiently. Our commitment to customer satisfaction is unwavering. We won’t leave your site until you are completely satisfied with the installation and training process. Even during the challenging travel restrictions of 2020 and 2021, our dedicated field engineers remained committed to providing on-site service and support to our valued customers.

Reconditioning & re-segmentation of your cutting & punching tools

 

Comprehensive Tool Reconditioning and Repair

Yuncheng’s skilled technicians provide comprehensive reconditioning services for our cutting and punching tools, including resharpening, repair, and modification. We also offer re-segmentation services for tools manufactured by other leading suppliers. By entrusting your tools to Yuncheng, you can extend their lifespan, improve performance, and reduce overall costs.

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Engineering Solutions

 

Custom Equipment and Precision Components

In addition to our core offerings, we design and manufacture a range of specialised equipment, including frames, stripping units, and delivery-end components. We also produce custom machine parts tailored to your exact specifications. By partnering with highly skilled subcontractors, including a Boeing-certified parts supplier for the aerospace industry, we ensure the highest quality standards and reliable performance.

Trust Converting Excellence as your trusted partner for all your tooling and parts needs.

Our services:

Converting Excellence’s tooling is jointly designed with Yuncheng’s experienced engineering team, incorporating your wishes and your company’s individual specifications. Our engineering drawings are made to high standards.

 

Yuncheng’s and our specialist sub-contractor’s production is in the South of Beijing, near Gu An.

CNC Capacity

All tools and spare parts are carefully assembled and inspected by Yuncheng’s QA department. Our bearing blocks are laser inpected on Leitz equipment.

QA Inspection with Leitz laser equipment
QA Inspection of rotary tooling & spare parts

We keep all logistics under our own control. Usually, our tools are shipped by air freight and spare parts by courier. We can ship by train or sea freight to reduce costs. We work with just a few selected transport agents to minimise risk of damage, loss etc. And of course, get your tools back into production as quickly as possible!

We commission new tools into production.

Usually, we spend about 2- 3 days in your facility to help unpack and set up tooling for production.

Unpacking & installation
Tool set up by one of our field engineers

During these 2-3 days, we train your engineers and help them to familiarise themselves with tool adjustment and trouble shooting. We commission the tools into production. 

Final adjustment in the machine

We follow a simple rule: we don’t leave until you are satisfied!

Our tools and spare parts come with 1 year warranty, often extended much beyond that.

Reconditioning (resharpening) of our tooling is done by Yuncheng; we also modify and recondition (resharpen) competitors’ equipment.

We repair and renew segments of our own and those of competitors. The repaired segments can be used as spare segments.

Tool inspection of one of our used tools prior to reconditioning (resharpening)

We repair segments of our own and those of competitors. They can then be used as spare segments.

Repair (needed) of rotary die cutting segment

We will always to try to modify your tooling if optimisations are needed or if designs of the end-customer are changed.

Tool and segment modifications

We can modify your bearing blocks and cassettes – within certain size limits – to suit the new tool circumference, thus saving you costs!

Engineering solutions:

We can design & manufacture your spare parts for tooling, such as stripping pins and fingers, cassettes, gear sets, tool inserts etc. etc. This is core business for us.

Gears for flap-breaking equipment (in need of replacement)
Spare segments for 29mm pouring spouts in liquid packaging (in production)

We work with some truly excellent sub-contractors.

One of them is a mainstream supplier to the aerospace industry and is an approved Boeing spare parts manufacturer. Access to this type of company is very much restricted. Ask us!

Complex in/outlet
High precision ball bearings
Turbine blades
Hydraulic adjustment ram
Various complex engineering parts
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