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Rotary die-cutting & creasing, embossing & punching tools

We manufacture precision, high quality rotary die-cutting & creasing tools for the cardboard packaging industry. Furthermore, we make embossing & punching tools. Certainly, competitively priced. Above all with full service and warranty. Our cutting tools are uniquely designed. For instance, with intricate features for tool and gap setting. So please contact us, and ask for the details!

Product range rotary die-cutting & creasing tools: segmented or solid?

Converting Excellence´s rotary die-cutting & creasing tools are either segmented or made from solid steel. The choice is dependent firstly on the carton design. Secondly on the tool width, but also on the lifetime needed. Finally it depends on your budget. Our premium quality segmented tools are for continuous record-breaking production. Alternatively, our “value” solid tools are for start-up quantities, trials and short runs.

Quality European materials 

For a start, we use identical materials as our European competition for our rotary die-cutting & creasing, embossing & punching tools. Likewise, we manufacture our cutting segments with PM steel (Powder Metallurgy) made by renowned European steel manufacturers. Furthermore, we use the same European bearings in assembly. We apply the same PVD & DLC coatings. To clarify, these coatings further improve the lifetime of our tooling. Converting Excellence´s rotary tools can be supplied with high precision bearing blocks or tool frames. In short, these are fully compatible with BobstATN, Cerutti or Komori printing presses. They are designed for high-speed running. Our bearing blocks for Bobst gravure and flexo presses can be supplied with normal “mushrooms” for tool levelling. Alternatively, with a special wedge system and consequently offering even higher stability. Curious? Ask us for the details!

Stripping units & embossing units. Spare parts & segments for die-cutting & ceasing tools

We also build stripping units for liquid packaging, In addition, we build horizontal and complete vertical embossing units. These are fully compatible with Wetzel and Bobst embossing units. For extra peace-of-mind, we can supply in-line flap-breaking equipment. Finally, we make spare parts & spare segments for your rotary die-cutting & creasing tools.

Core products - rotary tooling

Our high speed rotary die-cutting tools typically run on Bobst, ATN, Cerutti, Komori, BHS and Gallus printing presses.
Bobst Lemanic DR55/67 (DR55-S) cassette with rotary die-cutting tool
Bobst Lemanic DR55/67 (DR55-S) cassette with rotary die-cutting tool
Bobst DR67 cassette + 2 across rotary die cutting tool
Creasing cylinders for tobacco, liquid, fast-food and general packaging.
Bobst 820 frame with rotary creasing tool
Bobst 820 frame with rotary creasing tool
Detail of round corner creases on rotary creasing tool
Bobst DR85 rotary creasing cylinder for hinge lid round corner pack
Detail of round corner creases on rotary creasing tool
We make punching dies for Gallus, Uteco and other liquid packaging presses.
Male punching die for drinking straw
Male punching die for drinking straw
Female punching dies in case (PPH drinking straw)
Female punching dies in case (PPH drinking straw)
Our standard solid embossing tools are mainly used in tobacco packaging.
Solid rotary embossing tool for Bobst DR85
Solid rotary embossing tool for Bobst DR85
Segmented embossing tool, useful for small runs or promotions
Segmented embossing tool, useful for small runs or promotions
Segmented embossing tool
Segmented embossing tool
We make our own Bobst and ATN bearing blocks, with the highest precision possible, enabling high speed running and long lifetimes. The roundness, dimensions and tolerances are measured by Leitz laser equipment.
Bobst DR82/DR 85 high precision bearing blocks
Bobst DR82/DR 85 high precision bearing blocks

Our tools frames are often made for Komori printing presses, but we also make frames for Wetzel units.

Komori GR830 tool frame with rotary die cutting tool
Komori GR frame with segmented embossing tool
Vertical embossing unit (Wetzel compatible)

You can optimise your press up-time. We make tool frames to set-up your tooling off-line. This is a unit for ATN presses

For offline tool setting
ATN hydraulic setup tool rig – it is a tool frame for offline tool repair & setting

Our stripping units are used in liquid packaging lines. 

We design & build flap-breakers typically used for production of tobacco packaging:

Bobst Lemanic DR67 (DR 67-HS) compatible in-line flap-breaker (tab breaking tool)

Flap-breaker in press:

Bobst Riviera DR85 compatible in-line flap-breaker (tab breaker)

 

Need to integrate an extra embossing unit into your existing printing press? Check our horizontal and vertical embossing units! Compatible with Bobst and Wetzel units.

Bobst Lemanic compatible horizontal embossing unit
Bobst compatible vertical embossing unit, for Bobst Lemanic 820/Riviera DR85 or Bobst DR67
Bobst compatible vertical embossing unit, for Bobst Lemanic 820/Riviera DR85 or Bobst DR67

Of course our tools come with spare parts, such as stripping pins, stripping fingers and spare segments.

Various cutting segments used in rotary tools
Stripping fingers for waste separation, brass chromed

We have mastered the production of arched bottom segments, used in liquid packaging for quick change-over:

Arched bottom segments, used for liquid packaging tooling

Stripping pins – custom made to your design – in all sorts.

Stripping pins for waste pick-up, in all sorts and lengths

Special embossing tools

Embossing rollers, especially designed for running aluminum foil with metal or woolen counter roller

Embossing roller for running Aluminum foil

Embossing roller for PVC & PU artificial leather products

Embossing roller for PVC & PU artificial leather products

Roller to emboss PVC car leather

Roller for embossing PVC car leather

PVC sheets can be embossed with our special rollers:

Embossing roller for PVC sheet materials

High quality and intricate design wallpapers are embossed with our embossing rollers:

Embossing rollers for intricate wallpaper designs

Complex and delicate designs can be embossed, as rollers can be hand engraved:

Embossing rollers with hand engraving for delicate and intricate designs
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