Rotary die-cutting & creasing, embossing & punching tools
We manufacture precision, high quality rotary die-cutting & creasing tools for the cardboard packaging industry. Furthermore, we make embossing & punching tools. Certainly, competitively priced. Above all with full service and warranty. Our cutting tools are uniquely designed. For instance, with intricate features for tool and gap setting. So please contact us, and ask for the details!
Product range rotary die-cutting & creasing tools: segmented or solid?
Converting Excellence´s rotary die-cutting & creasing tools are either segmented or made from solid steel. The choice is dependent firstly on the carton design. Secondly on the tool width, but also on the lifetime needed. Finally it depends on your budget. Our premium quality segmented tools are for continuous record-breaking production. Alternatively, our “value” solid tools are for start-up quantities, trials and short runs.
Quality European materials
For a start, we use identical materials as our European competition for our rotary die-cutting & creasing, embossing & punching tools. Likewise, we manufacture our cutting segments with PM steel (Powder Metallurgy) made by renowned European steel manufacturers. Furthermore, we use the same European bearings in assembly. We apply the same PVD & DLC coatings. To clarify, these coatings further improve the lifetime of our tooling. Converting Excellence´s rotary tools can be supplied with high precision bearing blocks or tool frames. In short, these are fully compatible with Bobst, ATN, Cerutti or Komori printing presses. They are designed for high-speed running. Our bearing blocks for Bobst gravure and flexo presses can be supplied with normal “mushrooms” for tool levelling. Alternatively, with a special wedge system and consequently offering even higher stability. Curious? Ask us for the details!
Stripping units & embossing units. Spare parts & segments for die-cutting & ceasing tools
We also build stripping units for liquid packaging, In addition, we build horizontal and complete vertical embossing units. These are fully compatible with Wetzel and Bobst embossing units. For extra peace-of-mind, we can supply in-line flap-breaking equipment. Finally, we make spare parts & spare segments for your rotary die-cutting & creasing tools.
Core products - rotary tooling
Our high speed rotary die-cutting tools typically run on Bobst, ATN, Cerutti, Komori, BHS and Gallus printing presses.
Creasing cylinders for tobacco, liquid, fast-food and general packaging.
We make punching dies for Gallus, Uteco and other liquid packaging presses.
Our tools frames are often made for Komori printing presses, but we also make frames for Wetzel units.
You can optimise your press up-time. We make tool frames to set-up your tooling off-line. This is a unit for ATN presses
Our stripping units are used in liquid packaging lines.
We design & build flap-breakers typically used for production of tobacco packaging:
Flap-breaker in press:
Need to integrate an extra embossing unit into your existing printing press? Check our horizontal and vertical embossing units! Compatible with Bobst and Wetzel units.
Of course our tools come with spare parts, such as stripping pins, stripping fingers and spare segments.
We have mastered the production of arched bottom segments, used in liquid packaging for quick change-over:
Stripping pins – custom made to your design – in all sorts.
Flat-bed tooling & special embossing dies
We design & supply flat-bed tools – for instance for your Bobst Lemanic press. A specialty is flat-bed tooling for your tobacco cartons. Dies are either made from Aluminum or Resin, with steel counter plates.
Embossing rollers, especially designed for running aluminum foil with metal or woolen counter roller
Embossing roller for PVC & PU artificial leather products
Roller to emboss PVC car leather
PVC sheets can be embossed with our special rollers:
High quality and intricate design wallpapers are embossed with our embossing rollers:
Complex and delicate designs can be embossed, as rollers can be hand engraved:
